Unbuckling Your Walls

Pop Quiz:

Why does wall sheathing buckle?

If you answered something like studs at 24" o.c., I'm sorry to disappoint you.  The most common cause of wall sheathing buckling is because it wasn't properly gapped.  We've hounded on this before.  But now the APA has developed a mobile tool that will help educate builders on some of the most common building issues.

See this and many more tips at the APA website.  Tambien en español!

• Prevent Buckling with Proper Spacing includes spacing recommendations for APA Rated Sheathing, APA Rated Sturd-I-Floor®, and APA 303 Siding. (Form M300, now available in Spanish)
• Construct a Solid, Squeak-Free Floor System describes how to prevent floor complaints and callbacks with proper floor sheathing installation. (Form Q300, now available in Spanish)
• Minimize Nail Pops describes how to reduce nail pops through recommended fastener selection and installation. (Form S300, now available in Spanish)
• Storage and Handling of APA Trademarked Panels provides guidelines to help protect panels from damage in storage, during shipment, and on the job site. (Form U450)
• APA Panels for Soffit Applications provides information on recommended panels and spans for open and closed soffits. (Form N330)
• Finishing APA Rated Siding describes recommended finishes and application recommendations for APA Rated Siding. (Form Q350)
• Proper Storage and Handling of Glulam Beams provides recommendations for storage and handling of glulam beams. (Form R540)
• Minimize Glulam Checking Through Proper Storage and Handling provides tips for preventing glulam checking. (Form F455)
• Proper Installation of APA Rated Sheathing for Roof Applications provides step-by-step instructions for roof sheathing installation. (Form N335)
• Proper Selection and Installation of APA Plywood Underlayment includes information on selection, handling, installation and fastening APA Underlayment panels. (Form R340)

Advanced Framing Techniques in Video

The APA (Y'know, the plywood people) recently unveiled a new video outlining advanced framing and how easy it is to achieve in your building.  If you're still building at 16" o.c. with redundant studs at corners, windows, and T-walls, see this video.  These techniques actually ask you to do LESS in your building while achieving cheaper costs, a more comfortable home, environmental friendliness.  If you still balk then I won't stop you from building substandard home.  But for the future of your income, please at least consider staging these techniques into your repertoire of framing practices.

By way of reminder, it's not the number of studs that keep your house from blowing down or siding from warping, it's the use of plywood gapped per manufacturer's specs that achieves strength and durability.

Past Premonitional Post

If you've been around this blog for a while or read through our archives, you may remember this little plug:

http://istockhouseplans.blogspot.com/2009/12/twenty-six-point-two.html

What we didn't know is that less then three years later one of our very own would be running in a real Marathon.  Brian finished the Portland Marathon on October 7th with a steady time of 5 hours, 25 minutes, and 37 seconds.  In doing so he also raised several hundred dollars for charity.  We applaud Brian for his dedication to training and hard work to see the task through to the finish.  These are the kind of people that Istockhouseplans would like to have working for them.

Now back to work.

What NOT to do

Due to mounting pressures in other arenas, last week's blog post missed the mark.  But we are prepared this week to offer a small round of funnies.  Please always background check your contractor and make yourself aware of energy efficiency practices.







We are particularly fond of the fixed R-21 door:

Lumber Sizes

Ever notice that a 2x4 isn't really 2"x4"?  What's with that?   Fact is that the piece of wood started at 2"x4" but is called "rough sawn", that is it has unfinished faces.  The stick is then sent through a planer to smooth the faces and reduce serious splinter casualties.  About 1/4" is shaved off of each of the four faces resulting in a lesser dimension than you would expect.  Besides, who would want to say "one-and-a-half by three-and-a-half"?  Mind the twist at 2x8 and beyond...

Now pay attention as we mention dimension convention:

1x:

• 1x2 = .75" x 1.5"
• 1x3 = .75" x 2.5"
• 1x4 = .75" x 3.5"
• 1x6 = .75" x 5.5"
• 1x8 = .75" x 7.5"
• 1x10 = .75" x 9.5"
• 1x12 = .75" x 11.5"

(5/4 material is similar but is 1" thick)

2x:

• 2x2 = 1.5" x 1.5"
• 2x3 = 1.5" x 2.5"
• 2x4 = 1.5" x 3.5"
• 2x6 = 1.5" x 5.5"
• 2x8 = 1.5" x 7.25"
• 2x10 = 1.5" x 9.25"
• 2x12 = 1.5" x 11.25"
• 2x14 = 1.5" x 13.25" 

3x: (for those odd structural plates that engineers like to call out)

• 3x4 = 2.5" x 3.5"
• 3x6 = 2.5" x 5.5"

4x:

• 4x4 = 3.5" x 3.5"
• 4x6 = 3.5" x 5.5"
• 4x8 = 3.5" x 7.25"
• 4x10 = 3.5" x 9.25"
• 4x12 = 3.5" x 11.25"
• 4x14 = 3.5" x 13.25"

6x and beyond follows typical pattern as above.

And while we're at it, how about some typical engineered wood sizes.

I-joists are created by standing a piece of OSB or plywood upright and capping it with a 2x flange.  The result looks like a capital serif 'I' hence the name.

I-joist flange widths (varies by manufacturer):

• 1-3/4"
• 2"
• 2-5/16"
• 3-1/2"

I-joist heights (total height):

• 9-1/2"
• 11-7/8"
• 14"
• 16"
• 18"
• 20"
• 22"
• 24"

Laminated Veneer Lumber (LVL) beams are created by gluing several sheets of 7/8" thick plywood together.  Installation is by standing them on edge so that the profile looks similar to |||

LVL widths:

• 1-3/4" (2 layers)
• 2-5/8" (3 layers)
• 3-1/2" (4 layers)
• 5-1/4" (6 layers)
• 7" (8 layers)

LVL heights:

• Any height possible though generally intended to match I-joist material.  Can match dimensional as well.

Glu-lam beams are created by gluing and compressing several layers of post milled dimensional lumber together.  The whole beam is then planed again to create an even surface.  For this reason, glu-lam beams are slightly narrower than dimensional lumber.  *The industry has recently changed to also offer Gle-lams in full 5-1/2" widths as well.  Heights are always in multiples of 1-1/2" due to the size of the plies.  *The industry has recently changed to offer heights that are consistent with solid sawn and engineered lumber as well.  Due to general engineering practice the height should always exceed the width though rare exceptions always exist.

Glu-lam widths:

• 3-1/8"
• 3-1/2"
• 5-1/8"
• 5-1/2"
• 6-3/4"
• 7-1/4"
• 8-3/4"
• 9-1/4"
• 10-3/4"

Glu-lam heights:

• 6"
• 7.5"
• 9"
• 9.5"
• 10.5"
• 11.875"
• 12"
• 13.5"
• 14"
• 15"
• 16.5"
• 18"
• 19.5"
• 21"
• 22.5"
• 24"

Glu-lams can be used as posts as well.  A 3-1/8"x6" glu-lam post is sturdier than a 4"x6".

From Russia with... lumber?

From the country who brought you the 9-segment LCD display, the motorcycle boat, and a 13-story wooden house, we present to you another fine idea from the former Soviet jewel.



If you can name the model of the car in the video, we'll give you 300 rubles off your next purchase.

Fat Walls

As a follow up to our previous post regarding Passive Houses, we would like to explore some options for making a wall more insulated. Code allows for the wall to be less insulated than the rest of the home. While a roof is R38 (all figures are for the Northwest) and floors are R30, walls are only required to be R21. This is 33% worse than floors and only half as good as roofs. On top of this, walls have all these nasty holes called 'windows' that reduce the actual value down to R13 at best. This makes the walls a full 2/3 worse than the roof.

"Well that's okay, because heat rises, right?"

No. No, and no. Hotter air rises above colder air but heat moves any direction from hot to cold. Ideally a house should be equally insulated on all planes. This means we need to get walls up to the R30 to R40 range.

First option: Standard wall of actual R13 plus 4" of XPS rigid foam board gets you to R33. Not bad, but 4" of foam really messes with window openings and requires some extra detailing.

Second option: Advanced frame 2x6 wall with actual value of R18 plus 2" of same foam gets up to R28. Not bad, but not enough.

Third option: Add U=0.20 windows (R5) to this wall and start touching R30.

As you can see, there's not much left to do except...

Fourth option: Increase wall to 2x8 advanced framing (R24 actual) with 2" foam to get R34.

Our current favorite option: Two separate 2x4 walls with a 1" air gap in the middle and 2" of XPS foam on the outside, U=0.20 windows. This gets up to an R40 and is easy to frame. One wall is built to standard advanced framing, then the second wall is built with a minimum of lumber. All it has to do is hold gypsum in place. The gap at windows and doors is bridged with plywood gussets. This means the window openings will have to be 1/2" bigger on each side. Every extra inch of gap you'd like to add will increase the insulation value by another R3-R4.

"But I'm going to lose floor space in the house!"

Really? How much will you really lose? A standard 40x40' house with a 20x20' garage in the corner has 160' of perimeter. Two and one-half extra inches of wall reduces your floor space by 33sf. We're talking powder room or walk-in closet. And besides, if you're more worried about the little amount of floor space over an energy efficient home, we'd like to have a talk about priorities.

Besides, Passive House promotes 12". We're just advocating little steps.

If you'd like to hear more about these systems, drop us a line or visit istockhouseplans website.

What a stud!

What makes the Northwest unique? Green trees, pristine beaches, and live volcanoes? Yes, but what makes building homes in the Northwest unique? Give up? It's the size of stud used. Throughout the rest of the country builders rely on the trusty 2x4. But here in the Northwest the energy code has demanded that the 2x6 become the weapon of choice. So what do we do with the 2x6? We space them 16" apart and fill the cavities with R-21 insulation. Every where else they do the same thing but max out with R-15 high density batts. Crazy! While Portland, OR uses R-21 for it's 4600 heating degree days, Minneapolis allows R-15 for it's whopping 8000+ heating degree days. Seems insane to me.

Now, let's say you want more insulation. You could use the 2x6 stud, but keep in mind your wall will still be 33% - 50% less insulated than your floors or ceiling. (That's okay, heat rises, right? Okay smart guy, if that's the case, why insulate your floor? 'Heat' does NOT rise). Digressing, you can see that your walls are seriously hampered compared to your hat and socks. How do you feel about 2x8 walls with R-25? Not well, I suppose. But what about 2x6 walls at R-21 with (wait for it) 2" of EPS rigid foam insulation? Suddenly you've come close to R-30 for your wall. Not bad, eh? And if you're still stuck on 2x4 studs with R-15, 3" of EPS rigid foam will bring you to a more comfortable R-27. Besides that, exterior foam makes a great thermal break between your studs and the outside world.

Since Istockhouseplans is a Northwest company, we've been used to the idea of specifying 2x6 studs on all of our plans. If you are a builder anywhere else, please don't let that stop you from using our plans. Simply use our blueprints and replace the studs with 2x4. Though our drawings show 6" thick walls, our details specify that either 2x4 or 2x6 are acceptable. If it's really a breaking point with your jurisdiction, let us know and we'd be happy to redraw the plans at no extra charge. That's our service to you.

Are you a Master Craftsman?

Hey Joe Builder, how would you define the quality of your work? Above average? Awesome! But it is statistically impossible for everybody to be above average. Better than most? It is also statistically impossible for everyone to be better than most everybody else. But I'm willing to give you the benefit of the doubt if you'll just answer a few questions:

1. What sort of measurement tolerance out of plane are you comfortable with?
A. Huh?
B. As long as it all comes together
C. As long as my eyeball doesn't notice
D. I am familiar with a crowbar and sledgehammer
E. Absolutely none! I don't know why it takes me a year to build...

2. What do you do with bowed studs?
A. Never seen one
B. Give 'em a kick
C. Crown 'em to the outside
D. Shims and a plane
E. I only use #1 grade lumber everywhere

3. How many dumpsters does it take to clear your site after a home is finished?
A. As many as it takes!
B. 3 or more
C. 1-2
D. I sort all of my waste for recycling
E. My purchase orders have a 0% overage estimate

Scoring: 1 point for each A answer, 2 points for each B, etc.

How did you do?

3-7 points: Please, for the environment's sake, STOP BUILDING!
8-10 points: You are the norm and could learn some things for a better bottom line.
11-14: Nice work buddy, our hat's off to you.
15: We bow to your craftsmanship but worry about your mental health.


Why does this matter? Because you could be saving money, energy, time, and materials by learning to build more energy efficient. Our details are a good start. Talk to your local utility or bookmark www.buildingscience.com to learn about more efficient building techniques. Especially now, your bottom line matters. Email us if you'd like to learn more.

Advanced Framing Techniques, Studs

Dr. Istockhouseplans answers your questions about studs.

"Dr., I'm not comfortable placing my studs at 24" o.c. Won't the wall fall down?"

No, as a matter of fact, it won't. Satisfying the seismic and wind requirements is the job of the sheathing, not the studs. The studs take the direct downward weight of the house and give you something to attach your sheathing to. The sheathing needs to be able to withstand the wind and movement. If you think about a SIPS panel, how many studs are there inside? None. How much sheathing is there? On every wall. 24" o.c. spacing also allows for more insulation inside the walls.

"But doesn't 24" o.c. studs cause wavy walls?"

Again, no. Wavy walls are caused by you not allowing 1/8"* between your sheathing panels. When you butt that OSB right up against each other, where does it go when it gets wet and expands? Out to the sides? No, the panels push against each other and buckle at every 4' increment. This causes the wavy look. Space your sheathing panels per manufacturer's recommendation. Scroll down to read item #1 on extremehowto.com. (*please read the sheathing for the proper spacing).

"What about my drywall, won't it break if someone pushes on it?"

If you are installing drywall horizontally against the studs you shouldn't have any problem at all. If it concerns you then you can bump up to 5/8" sheetrock instead of 1/2" but keep in mind that the code allows 1/2" gyp on a 24" o.c. wall.

"But all my savings from the studs will be eaten up by having to buy 5/8" sheetrock. What's the point?

The point is that even if the wall costs you the same (which if it is then your drywaller is upcharging you quite a bit - shop around), you have built a better wall which will differentiate yourself from all the other builders out there. Your wall will be more insulated and save your homebuyer in energy bills. Saving energy is good for the environment. Saving the environment makes you look like a hero.

"I don't think the code will let me build a wall like that."

Please stop the excuses. We wouldn't be encouraging you to do something illegal. If you have an IRC code book handy, open up to 602.3.1 (page 123) and reference table 602.3(5) (page 127). You'll note that a 2x6 wall with studs spaced 24" o.c. is allowed to support a second story, ceiling, and roof AND be 10' tall. How about that? Granted, a 3 story home will need 16" o.c. spacing on the first floor, but you can still use 24" o.c. spacing for floors two and three. Also note how interior non-bearing walls may be built with 2x3 studs at 24" o.c. Understandably this is not a good idea for walls with doors in them unless you do fat trim work or build your own frames.

"I still don't think it's a good idea."

Well that's your issue. We can't make you do anything, only educate you as much as possible. If you don't want to then be prepared to be left in the dust by builders whose homes sell quicker and cost them less to build. But don't say we didn't warn you. If you have any further questions or concerns please feel free to contact us. Stay tuned next time for floor issues.